It is not only costly in terms of the lost oil and the extra maintenance required to keep topping it up, but the leaked oil needs to be dealt with. The new design was so successful that even without a seal there was still no oil leak from the gearbox regardless of operating speeds! Not only does this latest development eliminate oil leaks from failed seals it also reduces the amount of oil required for lubrication and that represents significant cost savings. There is also a wide range of hi-tech solutions to maintain optimum gearbox performance, such as oil filtration systems that can remove water and solid particulates down to around 5 microns, to keep the gearbox oil in near perfect condition.
Modern gearboxes can also be supplied with sophisticated condition monitoring systems that constantly monitor temperature, vibration and oil. Any alarm conditions can be displayed on a PLC panel as well as alerts being automatically sent by email and to selected mobile devices. In the past, when gearboxes did fail unexpectedly the only option was to repair the gearbox quickly or replace it from one held in stock and restart production. More recently though, manufacturers and distributors alike have developed a range of innovative services that enable a rapid response, very often even faster than a quick repair, but with a more satisfactory long term solution.
For instance, Renold Gears offers a Service Exchange Program so that non-standard gearboxes can be replaced rapidly, sometimes supplied within just hours, when a failure occurs. With production up and running again the failed unit can then be properly refurbished and returned to stock until it is required to replace another unit as the cycle repeats.
Even without the latest services and technology, there are 10 simple steps that Renold recommends as part of routine maintenance that will help to ensure plant engineers get the best performance and working life out of all industrial gearboxes and help cut costs and downtime. Best practice in modern manufacturing is about reducing maintenance, cutting downtime and having a plan in place with a gearbox supplier to provide a fast response solution for every critical unit in a plant if the worst was to happen.
This site uses cookies to improve your experience. Accept all cookies Change cookie preferences. Cookie Preference. Necessary cookies Required. Accept all cookies Set custom preferences. Technical and Product admin Jul 07, Single-phase motors of the BS series are manufactured to the applicable IEC standards and are of the enclosed type, externally ventilated and with run capacitor permanently connected.
DC link connection, Plug-in and programmable control terminals 8 digital input, 3 analog input. Intuitive and simple, but powerful and effective. By marking egarbox relevant box below, I hereby authorise the company to process my contact data information on my name, place and date of birth, tax code, address, telephone catallgue, mobile telephone number, e-mail address for marketing and advertising communication purposes, on promotional sales initiatives, trade fairs and events, receipt of newsletters, carried out using automated contact means e-mail and traditional contact means for catalgue, telephone call with an operator or for market research and statistical surveys.
Solid single and double extensionkeyed hollow, shrink disc. Industrial market segment is covered through the following Product Lines:. This website uses cookies to improve your experience while you navigate through the website.
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QRS will give a one-year warranty when we have replaced all parts, bearings, and seals as recommended in our quote. If the job is not awarded to QRS, compensation for disassembly labor, cleaning, inspection, and freight will be made to Quality Reducer Service, Inc.
QRS Repair Specifications: 1. Shafting Repair may be made by plating and grinding, or machining and sleeving. Will be straight and finished in accordance with tolerances and finish specifications as indicated on appropriate drawings.
New shafting provided will match the specifications and dimensions of the original part as per customer print. Exposed threads, shaft ends and couplings will be protected with an anti-rust protection coating prior to shipping your Gear Box.
Gearing Will be dimensionally inspected to customer prints, manufacturers' prints, or reverse engineered. See attached literature from our gear manufacturing facility, Circle Gear, Inc. New gearing provided will meet or exceed the specifications and dimensions of the original parts as per customer print.
Cases, Housing, etc. Bolts, studs, and pipe fittings may be reused if in good condition. Replacement bolts, studs, and pipe fittings will be of equivalent grade and material unless otherwise specified.
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